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Requirements:

good Solderstation

Soldercore 0,5mm & 1mm 

 



BOM: (Bill of Material)

 


The PCB Set from DIYsynth.de contains:

...

24x 100nf RM2 polyester capacitors

 


what you need in total

Line nr.partquantitypricesource
11uF RM516
  


24.7uF4
 
 


3
100pF
100nF24
  


4resistor 1K28
 
 


5resistor 100k32
  


6resistor 8.2R2
  


7Ferrite beads - included in PCB set2
  


8rectifier 1N4001/2/4/2
   


9MOTM MTA156 4pin header
  
1

10IC Socket 8pin round milled8
  


11IC Socket 14pin round milled4
  


12
TL082
TL0844
  


13NE55328
 
 


14jack 3 pin with switch4
  


15

jack 2 pin with or without switch

(no switch at the jack needed here

but feel free to use the same as above)

28
  


16

20pin header

(you need in total 40 pins)

2
  
or 4

17

20pin socket

(you need in total 40 pins)

2

   

when using 15mm spacer

or 4 when using 20mm spacer



18

metal spacer (to hold the pcb) 15mm long M3*

4 

or use 20mm spacer

4

19nut, washer, screws M3 - that match to the metal spacerdepends on spacer
  

 

 

 

 



20solder core 1mm and 0,5mm ROHS preferred






Steps to your completed device:

important Info:  the logicboard is mounted with the components thru the ucb and lcb boards  - like this:

 


please read the guide before you start the build to understand my preferred guide, its possible to assemble the module in other ways too ! 


Logicboard

  1. start with the assembly of the Logicboard, don't attach both long headers !
  2. begin with the resistors you can solder from component side and turn the pcb - solder from solderside too.
  3. place and solder the rectifiers and ferrite beads
  4. place and solder the IC sockets (dont fit the ICs)
  5. place and solder the capacitors
  6. place the Power header (4pin MTA156) from solderside as shown here:

 


ucb & lcb PCB

Warning

make sure you use 3 pole (switched mono jacks) for the 4 top jacks ( IN A IN B , IN A IN B)


  1. prepare the long headers: the distance between the controlbaord and logicboard must be 14-15mm, the big WIMA 4.7uF caps
    the pinheaders are 7-8mm high, connect 2 together.
    mount the male and female header together
  2. the boards have a silkscreen layout for the 6,3mm jack - this is the component side !
  3. mount on the frontpanel  with 4 jacks in each corner on one pcb, solder one pin on each jack, thats needed to have enough space to solder the pin headers  like this:

...

14. if 13. is ok  - add all ICS and test the module

 


testing process Active Splitter

...

this signal can be found now second Out row. 


testing process buffered multiple:

...

this signal can be found now second Out row.